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| Type: | Mixing Equipment |
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Our company can design and manufacture the all kinds of meat/ bone, animal waste/feather/ process line technology independently.
According to different process requirement, we design the new type of batch cooker.
The cooker, the main machine of the rendering plant, combines inderect heating by shell of clamp cover and heating by internalspiral spindle. Spindle motor is of variable-frequency and variable-speed. Rotation speed of the cooker is adjusted as per variousraw material.
Raw material can be fully cooked, serilized and extracted in the higher temperature and higher pressure condition, which then be completely decomposed into fat and flesh powder after drying, degreasing, crushing and other procedures. No loss of protein unlike steam heating which may bring in condensate.
The oil is can be used as the industrial oil, feed oil and bio-diesel.
The flesh powder can produce high protein feed and organic fertilizer, both of which have very high market potential.Its products are widely applied to agriculture, forestry, fisheries, animal husbandry, machinery and chemical industry etc.
Machine base is of steel structure, removable and of convenient installation.
1. The batch cooker and hydrolyzer are designed and manufactured in strict accordance with the requirements of national pressure vessel standard GB150-2011.
2. The design temperature, design pressure and working medium not only meet the hydrolysis treatment of feather powder, but also meet the treatment of diseased animals and slaughtering scraps, so that the equipment has a wide range of performance.
3. The heating method of the hydrolyzer and batch cooker are chamber interlayer and rotor pipe heating. The rotor pipe heating area extends to the stirring teeth, and the heating area is larger, thermal transfer efficiency is higher, the internal siphon design is reasonable, timely take out axis in steam condensation water, improve product quality and reduce energy consumption, this advantage to improve the product protein foundation, improve the added value of products, produce considerable economic benefits.
4.The top of batch cooker and hydrolyser are designed with overpressure automatic and manual pressure relief protection device, and the exhaust and pressure relief pipeline is designed with three layers of standby pressure relief device to ensure the safe and stable operation of the equipment and ensure the safety of operators in the production process.
5.The sterilization, hydrolysis and drying process is completed in the batch cooker and hydrolyzer, which avoids the tedious process of transferring materials into another tank to dry after sterilization and hydrolyzing processing, reduces energy consumption and investment cost, reduces the occupied area of equipment, and ensures no peculiar smell and material overflow.
6.The flange of the hydrolyzer and batch cooker is designed with a material manual inspection device and a humanized design to facilitate the operator to detect the dry humidity of the material at any time to ensure the production of high value-added products.
| Model | Loading capacity(L) | Motor power(KW) | Equipment weight(t) | Dimension(L*W*H) (mm) |
| PBC-2000 | 1200 | 11 | 7 | 3800*1600*1500 |
| PBC-3500 | 2200 | 22 | 12 | 5800*1600*1600 |
| PBC-6000 | 3500 | 37 | 16 | 5800*1800*1600 |
| PBC-8500 | 5500 | 55 | 25 | 8500*2000*1800 |
| PBC-10000 | 6500 | 75 | 30 | 9000*2000*1800 |
| PBC-12500 | 8000 | 90 | 35 | 10500*2000*1900 |
| PBC-16000 | 9800 | 110 | 40 | 10500*2200*2000 |
| PBC-18000 | 11000 | 132 | 45 | 10500*2300*2100 |
JIANGSU STORD WORKS LTD. located in Fangqiao National Machinery Industrial Park, at the Taihu Lake, Yixing City, Jiangsu, China, is home to more than 180 employees , covers an area of 25000 M2 and has more than 70 various manufacturing and testing devices,
with the maximum lifting capacity of 100T and the maximum plate rolling capacity of 120mm.
StordWorks has the specialized drying machine production workshop and advanced machining centers. We also have various international pressure vessels certification and abundant experiences in equipment manufacturing, such as National standard
pressure vessel certification, American ASME certification, Norske Veritas DNV certification and EU PED certification.
Jiangsu StordWorks adheres to the business philosophy of "Focusing on Professionalism & Quality First", and the service concept of "Customer-orientation and Exceeding Customer Satisfaction". By means of our excellent quality and perfect service, JiagnsuStord Works Ltd. sincerely looks forward to cooperating with you!
Our factory has acquired the certificate of Quality management system ISO9001,ISO14001, Manufacturing license of pressure vessels, the manufacture certificate of boiler pressure vessel issued by ASME U stamp and NB certificate, PED certificate ,DNV certificate and so on.
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